What Does Compost Machine Do In Organic Fertilizer Production?
In the production equipment of organic fertilizer and bio-organic fertilizer, composting machines are often used as supporting equipment. So, what is the important role of the compost turner in the production of organic fertilizers? What are the advantages of using an organic fertilizer composter to produce and ferment organic fertilizers? There are three types of turners: one for trench work, one that walks on the ground, and one that works in closed tank. Click here for more information.
The raw materials for the production of organic fertilizers are relatively wide, and the common ones are chicken manure, pig manure, cow manure and other livestock and poultry manure. These raw materials need to undergo biological fermentation and then reach the standard of harmless treatment for further production of commercial organic fertilizers.
Fertilizer Fermentation Process
1. Determine the fermentation location.
The ground fermentation site needs to be open and flat to facilitate large-scale composting. Generally speaking, the moisture content of raw materials is large, and a certain proportion of dry materials need to be added for moisture adjustment, such as grass powder, mushroom residue, etc.
2. Stacking of fertilizer strips.
Take chicken manure for example. Stack chicken manure strips on site, sprinkle a special starter for organic fertilizer on the surface of the raw materials, and add appropriate dry/auxiliary materials according to the moisture content. The general ratio of raw materials and auxiliary materials is 3:1, and the width and height of the slats are determined according to different models of dumpers.
3. Fermentation.
Take the crawler compost turner as an example. The span is 2 meters wide and 0.8 meters high. The length depends on the length of the venue. Then the fertilizer compost turner for large scale fermentation passes through the top of the chicken manure pile to evenly turn, stir and crush the raw materials, so that the chicken manure, dry auxiliary materials and bacteria are fully stirred. The turning device has a crushing function. Even with large pieces of chicken manure or dry auxiliary materials, they can be opened and broken by the action of the turning device.
After the pile is turned, a new bar-shaped pile is formed, and the new pile is in a fluffy state, which creates a good aerobic state for material fermentation, which is conducive to the production and fermentation of organic fertilizer. In this state, the inverted reactor body can rise to high temperature within 24 hours, keep the reactor body high temperature for 2-3 days, and then turn over.
With high temperature and turnover, the moisture in the raw material will gradually decrease. The general fermentation cycle is 12-15 days. After fermentation is complete, the reactor can be shut down and the water will drop to about 35%. You can continue to the next step of deep processing, screening, crushing, granulation, etc. As long as the early fermentation work is done well, the quality of the organic fertilizer will be better, and the later deep processing will be easier, such as granulation, and granulation will not be difficult.
Therefore, fertilizer composting equipment plays a key role in the production and application of organic fertilizers. It is very important to choose a suitable, high-quality, low-cost organic fertilizer compost turner. Some customers are looking to save costs and switch to forklifts. In fact, the function of the forklift is far lower than the special compost machine for organic fertilizer, and the cost will not be reduced. The fuel consumption of the turning machine is only 0.03 yuan/ton, and it can turn 500 cubic meters per hour. If you switch to a forklift to unload 500 cubic meters, how much time and fuel will it take? This effect is unmatched by a special flipping machine. Therefore, purchasing an organic fertilizer turning machine is an effective way to reduce costs and improve the quality of organic fertilizer products. If you are interested in fertilizer composting equipment, you can check https://fertilizerequipmentmanufacturer.com/large-scale-composting-equipment/ for more details.