Low Price of Small Organic Fertilizer Production Line, High Degree of Automation
Small-scale organic fertilizer production lines are a good choice for small and medium-sized aquaculture or organic fertilizer processors. In consideration of the process of processing organic fertilizer, people all hope to make small strides. For the low price and high degree of automation, the production line equipment is the direction of choice for the fertilizer processing industry. At the same time, the manufacturer also strongly recommends this small organic fertilizer production line.
What are the small organic fertilizer production lines with high degree of automation and low price?
The high degree of automation can effectively reduce the rising labor cost, and the overall price is low. Such a low-cost production line process system includes fermentation system, processing system, conveying system, dust removal system, automatic control system, etc. The equipment used is basically as follows:
- The equipment required for the fermentation system includes a fermentation composter, a grinder, and a mixer
Fermentation composting turner equipment: This machine is widely used in the production of organic fertilizer by biological fermentation of livestock and poultry manure, urban organic waste, straw, etc. as raw materials. It is suitable for continuous fermentation in organic fertilizer plants. Equipment features: The machine has a tight structure, good technology, short fermentation period (7-8 days), low energy consumption, and stable product quality. The thickness of the fermented materials in the tank is 70-90cm. The continuous aerobic fermentation is carried out by natural ventilation and the oxygen provided by the contact between the materials and the air during the dumping process, and the fully automatic and intelligent control of the fermentation dumping process is realized.
Organic fertilizer grinder: The organic fertilizer grinder, also called high humidity material grinder, is a single-rotor, double-rotor reversible crusher, which is highly adaptable to the moisture content of the material, especially for the decomposed waste after fermentation or other moisture content ≤ 30 -50% of the material can be milled. The particle size of the powder can reach 30-60 mesh, which can meet the feed particle size requirements of general fertilizer granulation equipment. The resulting particle size has a smooth surface, which is an ideal equipment for the production of organic fertilizer.
Fertilizer mixer: The organic horizontal fertilizer mixer has high mixing uniformity and low residual amount, which is suitable for the mixing of compound feed, concentrated feed, and additive premix. The specific feature is: the material is fully mixed. Thereby improving the mixing uniformity. With a novel rotor structure, the small gap between the rotor and the housing can be adjusted to close to zero, effectively reducing the amount of residual material. The overall structure is reasonable, the appearance is beautiful, and the operation and maintenance are convenient.
- The equipment required in the processing stage includes a screening machine and a packaging machine
Drum screening machine: Fertilizer rotary drum screening machine is a commonly used equipment in the production of organic fertilizer and compound fertilizer. It is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product can be evenly classified. The combined screen is easy to repair and replace, simple in structure, easy to operate, and stable in operation.
Automatic weighing and packaging scale: When the quantitative packaging scale enters the automatic operation state, the weighing control system opens the feeding door and starts feeding. The feeding device is a fast and slow two-stage feeding mode. When the material weight reaches the set value of fast feeding, stop the fast feeding and keep the slow feeding; when the weight of the material reaches the set value, close the feeding door to complete the dynamic weighing process. At this time, the system detects whether the bag clamping device is in a predetermined state. When the bag is clamped, the system sends a control signal to open the weighing hopper discharge door, the material enters the bag, and automatically closes the discharge of the weighing hopper after the material is placed. door. After unloading the material, loosen the bag clamping device, and the packaging bag will fall automatically. After the bag is dropped, the bag is sewn and transported to the next station. In this way, it runs reciprocally and automatically.
- The equipment required for the conveying system includes belt conveyors and uniform feeders
- The automatic control system includes power distribution cabinets, consoles, etc.
A set of small organic fertilizer production line with low price and high degree of automation can basically realize mass production and processing with these four systems. FPC has more than 15 years of experience in organic fertilizer production line process design, equipment manufacturing and processing. At the same time, factory direct sales, cost-effective, welcome to discuss cooperation.